2002 Arctic Cat Snowmobile ATV Service / Repair / Workshop Manual - 02

2002 Arctic Cat Snowmobile ATV Service / Repair / Workshop Manual - 02 - Instant Download !!

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File Format: PDF
Compatible: All Versions of Windows & Mac
Downloadable: YES
Language: English
Requirements: Adobe PDF Reader

SERVICE MANUAL COVERS:
===================

1. General Information
2. Periodic Maintenance/Tune-Up
3. Engine/Transmission
4. Fuel/Lubrication/Cooling
5. Electrical System
6. Drive System
7. Suspension
8. Steering/Frame
9. Controls/Indicators
10. Aids for Maintenance
11. Troubleshooting

JUST SOME OF THE SUB INDEX INCLUDES:

Periodic Maintenance Chart .................................... 2-2
Lubrication Points.................................................... 2-3
Battery..................................................................... 2-3
Fuses ...................................................................... 2-4
Air Cleaner (250/300).............................................. 2-4
Air Cleaner/Filter (375/400/500).............................. 2-8
Valve/Tappet Clearance
(Feeler Gauge Procedure) ................................ 2-10
Valve/Tappet Clearance
(Valve Adjuster Procedure) ............................... 2-11
Testing Engine Compression ................................ 2-12
Spark Plug............................................................. 2-12
Muffler/Spark Arrester ........................................... 2-13
Gas/Vent Hoses .................................................... 2-13
Adjusting Throttle Cable........................................ 2-13
Adjusting Engine RPM (Idle) ................................. 2-14
Engine/Transmission Oil - Filter - Strainer
(250/300)........................................................... 2-14
Engine/Transmission Oil - Filter - Strainer
(375/400/500).................................................... 2-16
Front Differential/Rear Drive Lubricant .................. 2-18
Adjusting Clutch (250/300).................................... 2-19
Adjusting Clutch
(400/500 Manual Transmission) ......................... 2-19
Tires ...................................................................... 2-20
Steering Components ........................................... 2-20
Driveshaft/Coupling............................................... 2-20
Suspension/Shock Absorbers/Bushings ............... 2-20
Nuts/Bolts/Cap Screws.......................................... 2-21
Ignition Timing....................................................... 2-21
Headlight/Taillight-Brakelight ................................. 2-21
Switches................................................................ 2-22
Shift Lever ............................................................. 2-22
Indicator/Gear Position Lights ............................... 2-24
Frame/Welds/Racks .............................................. 2-24
Electrical Connections........................................... 2-24
Hydraulic Hand Brake System .............................. 2-24
Mechanical Foot Brake.......................................... 2-26
Burnishing Brake Pads.......................................... 2-27
Coolant (400/500) ................................................. 2-28
Checking/Replacing V-Belt
(Automatic Transmission) ................................... 2-28

Carburetor Specifications........................................ 4-2
Carburetor Schematics............................................ 4-3
Carburetor ............................................................... 4-4
Cleaning and Inspecting Carburetor........................ 4-8
Throttle Cable Free-Play ......................................... 4-9
Engine RPM (Idle)................................................... 4-9
Gas Tank ............................................................... 4-10
Gas Tank Valve .................................................... 4-11
Gas/Vent Hoses ................................................... 4-11
Oil Flow Charts...................................................... 4-12
Oil Pump ............................................................... 4-13
Testing Oil Pump Pressure.................................... 4-14
Oil Cooler (250/300/375) ....................................... 4-15
Liquid Cooling System (400/500) .......................... 4-16
Radiator................................................................. 4-17
Hoses/Thermostat................................................. 4-18
Fan ........................................................................ 4-19
Servicing Water Pump
(400/500 - Manual Transmission) ....................... 4-19
Servicing Water Pump
(500 - Automatic Transmission).......................... 4-20

Battery..................................................................... 5-3
RPM Limiter ............................................................ 5-3
Testing Electrical Components................................ 5-4
Accessory Receptacle/Connector (375/400/500).... 5-4
Brakelight Switch (Foot) .......................................... 5-5
Brakelight Switch (Handlebar Control) .................... 5-5
Oil Temperature Switch (250/300/375).................... 5-6
Fan Motor (375/400/500)......................................... 5-6
Fuse Block............................................................... 5-7
Fuses ...................................................................... 5-7
Gear Position Lights (Manual Transmission) ........... 5-8
Gear Position Switch (Manual Transmission) .......... 5-9
Ignition Coil ............................................................. 5-9
Indicator Lights...................................................... 5-11
Ignition Switch ....................................................... 5-12
Handlebar Control Switches.................................. 5-13
Magneto Assembly................................................ 5-14
Starter Motor ......................................................... 5-15
Starter Relay (250/300)......................................... 5-19
Starter Relay (375/400/500).................................. 5-20
CDI Unit (250/300) ................................................ 5-21
Regulator/Rectifier (250/300) ................................ 5-21
CDI Unit (375/400/500) ......................................... 5-22
Regulator/Rectifier (375/400/500) ......................... 5-23
Neutral Start Relay................................................ 5-23
Headlights ............................................................. 5-24
Taillight - Brakelight ............................................... 5-25
Ignition Timing....................................................... 5-25
Wiring Diagrams.................................................... 5-26

Rear Drive Axle
Assembly Schematics ........................................ 6-2
Front Differential ...................................................... 6-3
Drive Axles .............................................................. 6-7
ACT - Independent Rear Suspension
(Including TBX Model)...................................... 6-13
Rear Gear Case (400 Models) .............................. 6-17
Hub........................................................................ 6-18
Hydraulic Brake Caliper......................................... 6-19
Hydraulic Brake Assembly Schematics................. 6-21

Front and Rear Suspension Assembly
Schematics........................................................... 7-2
Shock Absorbers ..................................................... 7-4
Swing Arms
(ACT - Independent Rear Suspension) ................ 7-5
Swing Arms (TBX Model)........................................ 7-6
Front A-Arms........................................................... 7-7
Rear A-Arms (Fully Independent
Rear Suspension) .............................................. 7-11
Wheels and Tires .................................................. 7-13

Steering Post/Tie Rods ........................................... 8-2
Handlebar Grip........................................................ 8-6
Steering Knuckles ................................................... 8-6
Measuring/Adjusting Toe-In/Toe-Out ..................... 8-10
Body Panel Assembly Schematics........................ 8-13
Frame/Exhaust Assembly Schematics .................. 8-14
Front Rack............................................................. 8-16
Front Bumper Assembly........................................ 8-17
Front Fender/Side Panels...................................... 8-18
Fender Flares/Extensions ..................................... 8-19
Footrests ............................................................... 8-20
Belly Panel ............................................................ 8-20
Exhaust System .................................................... 8-20
Rear Rack ............................................................. 8-21
Rear Fender .......................................................... 8-21
Side Box (TBX Model)........................................... 8-22
Cargo Box (TBX Model) ........................................ 8-22
Adjusting Headlight ............................................... 8-23
Taillight Assembly.................................................. 8-24
Seat ....................................................................... 8-25

Hand Brake Lever/Master Cylinder Assembly......... 9-2
Mechanical Foot Brake Assembly Schematic ......... 9-4
Throttle Control ....................................................... 9-4
Gearshift Pedal (Manual Transmission)................... 9-6
Drive Selector (300/375/400 4x4 Models/500) ........ 9-7
Reverse Shift Lever (Manual Transmission) ............ 9-7
Shift Lever and Shift Rod ....................................... 9-7
Speedometer/Indicator/Gear Position Lights........... 9-9

Torque Specifications (250/300)............................ 10-2
Torque Specifications (400/500 - Manual
Transmission) .................................................... 10-3
Torque Specifications (375/500 - Automatic
Transmission) .................................................... 10-4
Torque Conversions .............................................. 10-6
Tightening Torque (General Bolts) ........................ 10-6

Engine ................................................................... 11-2
Drive...................................................................... 11-7
Fuel System .......................................................... 11-8
Electrical................................................................ 11-9
Steering/Suspension ........................................... 11-11
Brakes ................................................................. 11-12

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DESCRIPTION:
=========

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Tags: 2002 arctic cat snowmobile atv service repair workshop manual, problems parts fix it troubleshooting repair

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