2002 - 2006 YAMAHA GRIZZLY 660 ATV ( 2002 2003 2004 2005 2006 ) * DIY SERVICE / REPAIR MANUAL ( 02 03 04 05 06 ) COVERS ( YFM660FP & SUPPLEMENTS YFM660FS YFM660FR )

2002 - 2006 YAMAHA GRIZZLY 660 ATV ( 2002 2003 2004 2005 2006 ) * DIY SERVICE / REPAIR MANUAL ( 02 03 04 05 06 ) COVERS ( YFM660FP & SUPPLEMENTS YFM660FS YFM660FR ) - DOWNLOAD !!

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4. Language: English
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TABLE OF CONTENTS
==============

GENERAL INFORMATION GEN
INFO 1
SPECIFICATIONS SPEC 2
PERIODIC CHECKS AND
ADJUSTMENTS CHK
ADJ 3
ENGINE ENG 4
COOLING SYSTEM COOL 5
CARBURETION CARB 6
DRIVE TRAIN DRIV 7
CHASSIS CHAS 8
ELECTRICAL ELEC 9
TROUBLESHOOTING TRBL 10

DETAILED TABLE OF CONTENTS:
=======================

CONTENTS
CHAPTER 1.
GENERAL INFORMATION
MACHINE IDENTIFICATION ........................................................................ 1-1
VEHICLE IDENTIFICATION NUMBER ................................................. 1-1
MODEL LABEL ...................................................................................... 1-1
FEATURES ................................................................................................... 1-2
FRONT DIFFERENTIAL ........................................................................ 1-2
TRANSMISSION ................................................................................... 1-9
IMPORTANT INFORMATION ..................................................................... 1-10
PREPARATION FOR REMOVAL PROCEDURES ............................. 1-10
REPLACEMENT PARTS ..................................................................... 1-10
GASKETS, OIL SEALS AND O-RINGS .............................................. 1-10
LOCK WASHERS/PLATES AND COTTER PINS ............................... 1-11
BEARINGS AND OIL SEALS .............................................................. 1-11
CIRCLIPS ............................................................................................ 1-11
CHECKING OF CONNECTIONS ................................................................ 1-12
SPECIAL TOOLS ........................................................................................ 1-13
CHAPTER 2.
SPECIFICATIONS
GENERAL SPECIFICATIONS ...................................................................... 2-1
MAINTENANCE SPECIFICATIONS ............................................................. 2-4
ENGINE ................................................................................................. 2-4
CHASSIS ............................................................................................. 2-14
ELECTRICAL ...................................................................................... 2-18
HOW TO USE THE CONVERSION TABLE ............................................... 2-20
GENERAL TORQUE SPECIFICATIONS ................................................... 2-20

LUBRICATION POINTS AND LUBRICANT TYPES .................................. 2-21
ENGINE ............................................................................................... 2-21
COOLANT FLOW DIAGRAMS ................................................................... 2-22
OIL FLOW DIAGRAMS .............................................................................. 2-24
CABLE ROUTING ....................................................................................... 2-27
CHAPTER 3.
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION ........................................................................................... 3-1
PERIODIC MAINTENANCE/LUBRICATION INTERVALS .......................... 3-1
SEAT, CARRIERS, FENDERS AND FUEL TANK ....................................... 3-3
SEAT AND SIDE PANELS .................................................................... 3-3
FRONT CARRIER, FRONT BUMPER AND FRONT GRILL ................. 3-4
HANDLEBAR COVER, FUEL TANK COVER AND FRONT FENDER . 3-5
REAR CARRIER AND REAR FENDER ................................................ 3-7
ENGINE SKID PLATE (CENTER) AND ENGINE SKID PLATE
(REAR) .............................................................................................. 3-9
FUEL TANK ......................................................................................... 3-10
FOOTREST BOARDS ................................................................................ 3-12
ENGINE ....................................................................................................... 3-13
ADJUSTING THE VALVE CLEARANCE ............................................ 3-13
ADJUSTING THE TIMING CHAIN ...................................................... 3-16
ADJUSTING THE IDLING SPEED ...................................................... 3-16
ADJUSTING THE THROTTLE LEVER FREE PLAY .......................... 3-17
ADJUSTING THE SPEED LIMITER .................................................... 3-19
ADJUSTING THE STARTER CABLE ................................................. 3-21
CHECKING THE SPARK PLUG ......................................................... 3-22
CHECKING THE IGNITION TIMING ................................................... 3-23
MEASURING THE COMPRESSION PRESSURE .............................. 3-24
CHECKING THE ENGINE OIL LEVEL ................................................ 3-26
CHANGING THE ENGINE OIL ........................................................... 3-27
CLEANING THE AIR FILTER .............................................................. 3-29
CHECKING THE COOLANT LEVEL ................................................... 3-31
CHANGING THE COOLANT ............................................................... 3-32
CHECKING THE COOLANT TEMPERATURE WARNING LIGHT ..... 3-36
CHECKING THE V-BELT .................................................................... 3-36
CLEANING THE SPARK ARRESTER ................................................ 3-37
CHASSIS .................................................................................................... 3-39
ADJUSTING THE REAR BRAKE ........................................................ 3-39
CHECKING THE BRAKE FLUID LEVEL ............................................. 3-41
CHECKING THE FRONT BRAKE PAD .............................................. 3-43
CHECKING THE REAR BRAKE PAD ................................................. 3-43
CHECKING THE BRAKE HOSE ......................................................... 3-43
BLEEDING THE HYDRAULIC BRAKE SYSTEM ............................... 3-44
ADJUSTING THE SELECT LEVER CONTROL CABLE
AND SHIFT ROD ............................................................................. 3-46
ADJUSTING THE REAR BRAKE LIGHT SWITCH ............................. 3-47
CHECKING THE FINAL GEAR OIL LEVEL ........................................ 3-48
CHANGING THE FINAL GEAR OIL .................................................... 3-48
CHECKING THE DIFFERENTIAL GEAR OIL ..................................... 3-49
CHANGING THE DIFFERENTIAL GEAR OIL .................................... 3-50
CHECKING THE CONSTANT VELOCITY JOINT DUST BOOT ........ 3-51
CHECKING THE STEERING SYSTEM .............................................. 3-51
ADJUSTING THE TOE-IN ................................................................... 3-51
ADJUSTING THE FRONT SHOCK ABSORBER ................................ 3-53
ADJUSTING THE REAR SHOCK ABSORBER .................................. 3-54
CHECKING THE TIRE ........................................................................ 3-54
CHECKING THE WHEEL .................................................................... 3-56
CHECKING AND LUBRICATING THE CABLE ................................... 3-57
LUBRICATING THE LEVERS, PEDAL, ETC. ..................................... 3-57
ELECTRICAL .............................................................................................. 3-58
CHECKING THE BATTERY ................................................................ 3-58
CHECKING THE FUSE ....................................................................... 3-63
ADJUSTING THE HEADLIGHT BEAM ............................................... 3-65
CHANGING THE HEADLIGHT BULB ................................................. 3-65
CHAPTER 4.
ENGINE
ENGINE REMOVAL ...................................................................................... 4-1
AIR DUCTS, MUFFLER AND EXHAUST PIPE .................................... 4-1
SELECT LEVER UNIT AND COOLANT RESERVOIR ......................... 4-3
HOSES AND LEADS ............................................................................. 4-4
ENGINE MOUNTING BOLTS ............................................................... 4-5
INSTALLING THE ENGINE ................................................................... 4-7
CYLINDER HEAD COVER ........................................................................... 4-8
REMOVING THE CYLINDER HEAD COVER ..................................... 4-10
CHECKING THE CYLINDER HEAD COVER ..................................... 4-10
CHECKING THE TAPPET COVER ..................................................... 4-11
INSTALLING THE CYLINDER HEAD COVER ................................... 4-11

ROCKER ARMS ......................................................................................... 4-12
REMOVING THE ROCKER ARM ....................................................... 4-14
CHECKING THE ROCKER ARM ........................................................ 4-14
INSTALLING THE ROCKER ARM ...................................................... 4-15
CAMSHAFT AND CYLINDER HEAD ......................................................... 4-16
REMOVING THE CAMSHAFT AND CYLINDER HEAD ..................... 4-18
CHECKING THE CAMSHAFT ............................................................. 4-19
CHECKING THE CAMSHAFT SPROCKET ........................................ 4-19
CHECKING THE DECOMPRESSION SYSTEM ................................. 4-19
CHECKING THE TIMING CHAIN GUIDE ........................................... 4-20
CHECKING THE TIMING CHAIN TENSIONER .................................. 4-20
CHECKING THE CYLINDER HEAD ................................................... 4-20
INSTALLING THE CAMSHAFT AND CYLINDER HEAD .................... 4-21
VALVES AND VALVE SPRINGS ............................................................... 4-24
REMOVING THE VALVE AND VALVE SPRING ................................ 4-25
CHECKING THE VALVE AND VALVE SPRING ................................. 4-26
INSTALLING THE VALVE AND VALVE SPRING ............................... 4-30
CYLINDER AND PISTON ........................................................................... 4-32
REMOVING THE PISTON .................................................................. 4-33
CHECKING THE CYLINDER AND PISTON ....................................... 4-33
CHECKING THE PISTON RING ......................................................... 4-35
CHECKING THE PISTON PIN ............................................................ 4-36
INSTALLING THE PISTON ................................................................. 4-36
INSTALLING THE CYLINDER ............................................................ 4-37
RECOIL STARTER AND AC MAGNETO ................................................... 4-38
REMOVING THE AC MAGNETO ........................................................ 4-41
DISASSEMBLING THE RECOIL STARTER ....................................... 4-41
CHECKING THE AC MAGNETO ........................................................ 4-41
CHECKING THE STARTER CLUTCH ................................................ 4-42
CHECKING THE STARTER PULLEY ................................................. 4-43
CHECKING THE RECOIL STARTER ................................................. 4-43
ASSEMBLEING THE RECOIL STARTER .......................................... 4-43
INSTALLING THE AC MAGNETO ...................................................... 4-44
BALANCER GEARS AND OIL PUMP GEARS .......................................... 4-47
REMOVING THE BALANCER DRIVE GEAR
AND BALANCER DRIVEN GEAR ................................................... 4-48
REMOVING THE BALANCER DRIVE GEAR
AND BUFFER BOSS ....................................................................... 4-48
CHECKING THE OIL PUMP DRIVE ................................................... 4-48

CHECKING THE BALANCER DRIVE ................................................. 4-49
INSTALLING THE BALANCER DRIVE GEAR
AND BALANCER DRIVEN GEAR ................................................... 4-49
PRIMARY AND SECONDARY SHEAVES ................................................. 4-51
PRIMARY SHEAVE ............................................................................. 4-53
SECONDARY SHEAVE ...................................................................... 4-54
REMOVING THE PRIMARY AND SECONDARY SHEAVES ............. 4-55
DISASSEMBLING THE SECONDARY SHEAVE ................................ 4-55
CHEKING THE PRIMARY SHEAVE ................................................... 4-56
CHECKING THE SECONDARY SHEAVE .......................................... 4-56
ASSEMBLING THE PRIMARY SHEAVE ............................................ 4-57
ASSEMBLING THE SECONDARY SHEAVE ...................................... 4-57
INSTALLING THE PRIMARY AND SECONDARY SHEAVES ............ 4-59
CLUTCH ...................................................................................................... 4-60
REMOVING THE CLUTCH ................................................................. 4-62
CHECKING THE CLUTCH .................................................................. 4-62
INSTALLING THE CLUTCH ................................................................ 4-63
CRANKCASE .............................................................................................. 4-65
STARTER MOTOR, TIMING CHAIN AND OIL FILTER ...................... 4-65
CRANKCASE ...................................................................................... 4-67
CRANKCASE BEARING ..................................................................... 4-68
SEPARATING THE CRANKCASE ...................................................... 4-69
CHECKING THE TIMING CHAIN AND GUIDE ................................... 4-69
CHECKING THE OIL DELIVERY PIPE ............................................... 4-69
CHECKING THE CRANKCASE .......................................................... 4-70
CHECKING THE BEARINGS .............................................................. 4-70
ASSEMBLING THE CRANKCASE ...................................................... 4-70
INSTALLATING THE SHIFT LEVER ................................................... 4-71
CRANKSHAFT AND OIL PUMP ................................................................ 4-72
OIL PUMP ........................................................................................... 4-73
REMOVING THE CRANKSHAFT ....................................................... 4-74
CHECKING THE OIL PUMP ............................................................... 4-74
CHECKING THE RELIEF VALVE ....................................................... 4-75
CHECKING THE OIL STRAINER ....................................................... 4-75
ASSEMBLING THE OIL PUMP ........................................................... 4-75
CHECKING THE CRANKSHAFT ........................................................ 4-76
INSTALLING THE CRANKSHAFT AND BALANCER ......................... 4-77

TRANSMISSION ......................................................................................... 4-78
REMOVING THE TRANSMISSION .................................................... 4-81
CHECKING THE SHIFT FORK ........................................................... 4-81
CHECKING THE SHIFT CAM ............................................................. 4-82
CHECKING THE DRIVE AXLE ........................................................... 4-82
CHECKING THE HIGH WHEEL GEAR
AND MIDDLE DRIVE GEAR ........................................................... 4-82
CHECKING THE SECONDARY SHAFT
AND DRIVEN SPROCKET .............................................................. 4-83
CHECKING THE CHAIN ..................................................................... 4-83
CHECKING THE STOPPER LEVER
AND STOPPER WHEEL ................................................................. 4-83
ASSEMBLING THE SHIFT FORK ASSEMBLY .................................. 4-84
INSTALLING THE TRANSMISSION .................................................... 4-84
MIDDLE GEAR ........................................................................................... 4-85
MIDDLE DRIVE SHAFT ...................................................................... 4-85
MIDDLE DRIVEN SHAFT .................................................................... 4-86
REMOVING THE MIDDLE DRIVE SHAFT ......................................... 4-88
REMOVING THE MIDDLE DRIVEN SHAFT ....................................... 4-88
CHECKING THE PINION GEAR ......................................................... 4-91
MIDDLE DRIVE AND DRIVEN GEAR SHIM SELECTION ................. 4-91
INSTALLING THE MIDDLE DRIVEN SHAFT ..................................... 4-94
INSTALLING THE MIDDLE DRIVE SHAFT ........................................ 4-96
MEASURING THE MIDDLE GEAR BACKLASH ................................. 4-97
CHAPTER 5.
COOLING SYSTEM
RADIATOR .................................................................................................... 5-1
CHECKING THE RADIATOR ................................................................ 5-3
INSTALLING THE RADIATOR .............................................................. 5-4
THERMOSTAT .............................................................................................. 5-5
CHECKING THE THERMOSTAT .......................................................... 5-6
INSTALLING THE THERMOSTAT ........................................................ 5-6
WATER PUMP .............................................................................................. 5-7
DISASSEMBLING THE WATER PUMP ................................................ 5-9
CHECKING THE WATER PUMP .......................................................... 5-9
ASSEMBLING THE WATER PUMP .................................................... 5-10

CARBURETION
CARBURETOR ............................................................................................. 6-1
DISASSEMBLING THE CARBURETOR ............................................... 6-4
CHECKING THE CARBURETOR ......................................................... 6-4
ASSEMBLING THE CARBURETOR ..................................................... 6-6
ADJUSTING THE FUEL LEVEL ............................................................ 6-7
CHAPTER 7.
DRIVE TRAIN
TROUBLESHOOTING .................................................................................. 7-1
FRONT CONSTANT VELOCITY JOINTS
AND DIFFERENTIAL GEAR .................................................................... 7-4
DISASSEMBLING THE UNIVERSAL JOINT ........................................ 7-9
REMOVING THE RING GEAR ............................................................ 7-10
CHECKING THE CONSTANT VELOCITY JOINT .............................. 7-10
CHECKING THE DIFFERENTIAL GEAR ............................................ 7-10
CHECKING THE GEAR MOTOR ........................................................ 7-11
ASSEMBLING THE FRONT CONSTANT VELOCITY JOINT ............. 7-11
ASSEMBLING THE DIFFERENTIAL GEAR ....................................... 7-12
INSTALLING THE UNIVERSAL JOINT ............................................... 7-14
MEASURING AND ADJUSTING
THE DIFFERENTIAL GEAR LASH ................................................. 7-15
CHECKING THE DIFFERENTIAL GEAR OPERATION ..................... 7-17
REAR CONSTANT VELOCITY JOINT/FINAL DRIVE GEAR
AND DRIVE SHAFT ................................................................................ 7-18
ASSEMBLING THE REAR CONSTANT VELOCITY JOINT ............... 7-22
REMOVING AND DISASSEMBLING
THE FINAL DRIVE ROLLER BEARING .......................................... 7-23
POSITIONING THE FINAL DRIVE PINION GEAR
AND RING GEAR ............................................................................ 7-24
CHECKING THE DRIVE SHAFT ......................................................... 7-29
CHECKING THE FINAL DRIVE GEAR ............................................... 7-29
MEASUREMENT AND ADJUSTING THE FINAL GEAR LASH .......... 7-30
ASSEMBLING THE FINAL DRIVE GEAR ........................................... 7-32
INSTALLING THE FINAL DRIVE GEAR ............................................. 7-32

CHAPTER 8.
CHASSIS
FRONT WHEELS AND BRAKE DISCS ....................................................... 8-1
FRONT WHEELS .................................................................................. 8-1
CHECKING THE FRONT WHEEL ........................................................ 8-3
CHECKING THE FRONT WHEEL HUB ................................................ 8-3
CHECKING THE FRONT BRAKE DISC ............................................... 8-4
INSTALLING THE FRONT WHEEL HUB .............................................. 8-4
INSTALLING THE FRONT WHEEL ...................................................... 8-4
REAR WHEELS AND BRAKE DISC ............................................................ 8-6
REAR WHEELS .................................................................................... 8-6
REAR BRAKE DISC .............................................................................. 8-7
CHECKING THE REAR WHEEL ........................................................... 8-8
CHECKING THE REAR WHEEL HUB .................................................. 8-8
CHECKING THE REAR BRAKE DISC .................................................. 8-8
INSTALLING THE REAR WHEEL HUB ................................................ 8-9
INSTALLING THE REAR WHEEL ......................................................... 8-9
FRONT AND REAR BRAKES .................................................................... 8-10
FRONT BRAKE PADS ........................................................................ 8-10
REAR BRAKE PADS ........................................................................... 8-11
REPLACING THE FRONT BRAKE PAD ............................................. 8-12
REPLACING THE REAR BRAKE PAD ............................................... 8-14
FRONT BRAKE MASTER CYLINDER ................................................ 8-16
REAR BRAKE MASTER CYLINDER .................................................. 8-18
CHECKING THE MASTER CYLINDER .............................................. 8-21
ASSEMBLING THE FRONT BRAKE MASTER CYLINDER ............... 8-22
ASSEMBLING THE REAR BRAKE MASTER CYLINDER .................. 8-22
INSTALLING THE FRONT BRAKE MASTER CYLINDER .................. 8-23
INSTALLING THE REAR BRAKE MASTER CYLINDER .................... 8-24
FRONT BRAKE CALIPER ................................................................... 8-26
REAR BRAKE CALIPER ..................................................................... 8-28
DISASSEMBLING THE BRAKE CALIPER ......................................... 8-30
DISASSEMBLING THE REAR BRAKE CALIPER .............................. 8-30
CHECKING THE FRONT AND REAR BRAKE CALIPER ................... 8-31
ASSEMBLING THE FRONT BRAKE CALIPER .................................. 8-32
INSTALLING THE FRONT BRAKE CALIPER .................................... 8-32
ASSEMBLING THE REAR BRAKE CALIPER .................................... 8-34
INSTALLING THE REAR BRAKE CALIPER ....................................... 8-35

STEERING SYSTEM .................................................................................. 8-36
HANDLEBAR ....................................................................................... 8-36
REMOVING THE REAR BRAKE SWITCH ......................................... 8-37
CHECKING THE HANDLEBAR .......................................................... 8-37
INSTALLING THE HANDLEBAR ........................................................ 8-37
INSTALLING THE REAR BRAKE LEVER .......................................... 8-37
INSTALLING THE MASTER CYLINDER ASSEMBLY ........................ 8-38
STEERING STEM ............................................................................... 8-39
REMOVING THE BEARING RETAINER ............................................ 8-41
CHECKING THE STEERING STEM ................................................... 8-41
INSTALLING THE BEARING RETAINER ........................................... 8-41
INSTALLING THE STEERING STEM ................................................. 8-41
INSTALLING THE CABLE GUIDE ...................................................... 8-42
TIE ROD AND STEERING KNUCKLE ................................................ 8-43
REMOVING THE STEERING KNUCKLE ........................................... 8-44
CHECKING THE TIE ROD .................................................................. 8-44
CHECKING THE STEERING KNUCKLE ............................................ 8-44
CHECKING THE BALL JOINT ............................................................ 8-45
CHECKING THE TIE ROD .................................................................. 8-45
FRONT ARMS AND FRONT SHOCK ABSORBER ................................... 8-46
REMOVING THE FRONT ARMS ........................................................ 8-48
CHECKING THE FRONT ARM ........................................................... 8-48
CHECKING THE FRONT SHOCK ABSORBER ................................. 8-48
INSTALLING THE FRONT ARMS
AND FRONT SHOCK ABSORBER ................................................. 8-49
REAR KNUCKLE AND STABILIZER ......................................................... 8-50
CHECKING THE REAR KNUCKLE .................................................... 8-51
CHECKING THE STABILIZER ............................................................ 8-51
REAR ARMS AND REAR SHOCK ABSORBER ....................................... 8-52
CHECKING THE REAR ARM ............................................................. 8-53
CHECKING THE REAR SHOCK ABSORBER .................................... 8-53
CHECKING THE REAR ARMS
AND REAR SHOCK ABSORBER ................................................... 8-53

CHAPTER 9.
ELECTRICAL
ELECTRICAL COMPONENTS ..................................................................... 9-1
CHECKING THE SWITCH ............................................................................ 9-2
CHECKING THE SWITCH .................................................................... 9-2
CHECKING A SWITCH SHOWN IN THE MANUAL ............................. 9-2
CHECKING THE SWITCH CONTINUITY ............................................. 9-4
CHECKING THE BULBS AND BULB SOCKETS ........................................ 9-6
TYPES OF BULBS ................................................................................ 9-6
CHECKING THE CONDITION OF THE BULBS ................................... 9-6
CHECKING THE CONDITION OF THE BULB SOCKETS ................... 9-8
CHECKING THE LEDs .......................................................................... 9-8
IGNITION SYSTEM ....................................................................................... 9-9
CIRCUIT DIAGRAM .............................................................................. 9-9
TROUBLESHOOTING ........................................................................ 9-10
ELECTRIC STARTING SYSTEM ............................................................... 9-15
CIRCUIT DIAGRAM ............................................................................ 9-15
STARTING CIRCUIT OPERATION ..................................................... 9-16
TROUBLESHOOTING ........................................................................ 9-17
9-21
STARTER MOTOR ............................................................................. 9-21
CHECKING THE STARTER MOTOR ................................................. 9-22
ASSEMBLING THE STARTER MOTOR ............................................. 9-23
CHARGING SYSTEM ................................................................................. 9-24
CIRCUIT DIAGRAM ............................................................................ 9-24
TROUBLESHOOTING ........................................................................ 9-25
LIGHTING SYSTEM .................................................................................... 9-27
CIRCUIT DIAGRAM ............................................................................ 9-27
TROUBLESHOOTING ........................................................................ 9-28
CHECKING THE LIGHTING SYSTEM ................................................ 9-30
SIGNAL SYSTEM ....................................................................................... 9-32
CIRCUIT DIAGRAM ............................................................................ 9-32
TROUBLESHOOTING ........................................................................ 9-34
CHECKING THE SIGNAL SYSTEM ................................................... 9-36
COOLING SYSTEM .................................................................................... 9-47
CIRCUIT DIAGRAM ............................................................................ 9-47
TROUBLESHOOTING ....................................................................... 9-48
2WD/4WD SELECTING SYSTEM .............................................................. 9-52
CIRCUIT DIAGRAM ............................................................................ 9-52
TROUBLESHOOTING ........................................................................ 9-53
CHAPTER 10.
TROUBLESHOOTING
STARTING FAILURE/HARD STARTING ................................................... 10-1
FUEL SYSTEM .................................................................................... 10-1
ELECTRICAL SYSTEM ....................................................................... 10-1
COMPRESSION SYSTEM .................................................................. 10-2
POOR IDLE SPEED PERFORMANCE ...................................................... 10-2
POOR IDLE SPEED PERFORMANCE ............................................... 10-2
POOR MEDIUM AND HIGH-SPEED PERFORMANCE ............................. 10-2
POOR MEDIUM AND HIGH-SPEED PERFORMANCE ..................... 10-2
FAULTY DRIVE TRAIN .............................................................................. 10-3
FAULTY GEAR SHIFTING ......................................................................... 10-4
HARD SHIFTING ................................................................................. 10-4
SHIFT LEVER DOES NOT MOVE ...................................................... 10-4
JUMPS OUT OF GEAR ....................................................................... 10-4
FAULTY CLUTCH PERFORMANCE ......................................................... 10-4
ENGINE OPERATES BUT MACHINE WILL NOT MOVE ................... 10-4
CLUTCH SLIPPING ............................................................................ 10-4
POOR STARTING PERFORMANCE .................................................. 10-4
POOR SPEED PERFORMANCE ........................................................ 10-5
OVERHEATING .......................................................................................... 10-5
OVERHEATING .................................................................................. 10-5
FAULTY BRAKE ......................................................................................... 10-5
POOR BRAKING EFFECT .................................................................. 10-5
SHOCK ABSORBER MALFUNCTION ....................................................... 10-6
MALFUNCTION ................................................................................... 10-6
UNSTABLE HANDLING ............................................................................. 10-6
UNSTABLE HANDLING ...................................................................... 10-6
LIGHTING SYSTEM .................................................................................... 10-6
HEADLIGHT DARK ............................................................................. 10-6
BULB BURNT OUT ............................................................................. 10-6

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DESCRIPTION:
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FACTORY HIGHLY DETAILED REPAIR MANUALS, WITH COMPLETE INSTRUCTIONS AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAMS TO COMPLETELY SERVICE AND REPAIR YOUR VEHICLE.

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